The INDUCONTROL system is the complete solution for real-time process monitoring and traceability, specifically designed for induction heat treatment equipment.
INDUCONTROL is a quality system that verifies the process repetition and it is designed for the production traceability. One of the most important features of quality control is in fact the possibility to track parts.
The INDUCONTROL system is an extremely flexible tool: different HW configurations, additional packages and SW customization can be combined together to extend the core capabilities and fulfill your requirements.
This system is a key element to prevent faults.
The new XRATEPLC is a smart board specifically designed by Saet Emmedi for data acquisition and connected to machine fieldbus.
It acquires any signal through optical fiber connection, and it is integrated with the automation field bus. It is a flexible system that can monitor a full range of different processes.
New part set up
A process recipe (powers, times, shower, mechanical positioning, …) is defined to reach the required specifications for a new part with tests and benchmarks.
A part is produced as reference acquisition of the process key parameters; different tolerances and alert thresholds can be defined for each monitored parameter.
INDUCONTROL monitors in real-time all the values during the machine production rising alerts or alarms for parts not fitting the reference. All the data and results are stored for each monitored part for tracking.
The core tool is a bundle of the XRATEPLC board and the Inducontrol Monitor software
It is the tool for the visualization and the data analysis of the Inducontrol Monitor stored data.