The coil is the heart of every induction heating machine,
let us help you to take care of it.

Happy to be with you

SAET and EMMEDI customers can benefit from the resources of a global corporation.
Our experienced service team is strategically placed for quick response to customers wherever they are located.
SAET EMMEDI is committed to your needs by providing service, parts, repairs and equipment solutions at the highest standard.

1 - Process Development - Innovative Solutions

SAET EMMEDI’s laboratory and process development department is the core of R&D and provides expertise in the development of induction heating and heat treatment.
SAET EMMEDI’s Laboratory develops innovative solutions thanks to process analysis, new processes development and up-to-date, modern virtual simulations.

SAET EMMEDI’s Lab team design inductors and perform preliminary tests to verify heat treatment on different parts, in order to meet customer’s requests and specifications, thanks to the state of the art machines present in the metallurgical laboratory.
Among them are:

  • 4 flexible induction heating machines
  • Hardness testers
  • Metallographic microstructure analysis system
  • Ultrasonic case depth measurement system.

 SAET EMMEDI can design and manufacture all kinds of inductors upon request, from standard coils for all types of induction heat treating applications to coils with specific and complex geometries.
The inductor design process is the key point in the development of an induction heating machine to fulfill the customer specifications.

2 - Repairs

Our experience in the field of induction heating is not limited to the design and manufacturing of customized inductors, but also to their repair and design enhancement available in the industry today.

When the damaged inductors arrive at our plant, the experienced craftsmen carefully follow these steps to repair them:

CLEANING / SANDBLASTING
ASSEMBLY OF COPPER COMPONENTS
COIL WELDING
SECOND SANDBLASTING
SHEET ADDING
FIXTURE AND GEOMETRIC AND FLUIDIC TESTING.

The inductors are then shipped to their destination in anti-shock cases to ensure that they are not damaged during the transport.

After an inductor has been manufactured or fixed, we can offer a variety of sophisticated “coil shot” counting alternatives to facilitate tracking of their life.

3 - 3D Inductors

SAET EMMEDI utilizes a 3D printing technology for coils applications, reducing set-up time, guaranteeing higher dimensional accuracy and precision, with higher process reliability and faster delivery.

REDUCED SET-UP With 3D printing technology each inductor can be replaced with its copy without further system set-up or adjustments.

LONGER LIFETIME No welded joints and no material discontinuities ensure to minimize localized heating due to power spots; moreover, the design of the water channels can be optimized to increase the cooling of the inductor’s critical points, without limitations related to the traditional construction techniques.

RELIABILITY The possibility to design in a different way leads to manufacture mechanically stronger inductors with higher process reliability. Constant product quality is guaranteed whereas maintenance costs and downtime are reduced.

FASTER DELIVERY The 3D printing technology drastically shorten the inductors leading time: the defined 3D model can be sent to the printing machine working 24/7. Shorter delivery time means a reduction of spare stock and storage costs.

LET US HELP YOU WITH YOUR INDUCTION SYSTEM.
FILL THE FORM BELOW TO CONTACT OUR SERVICE DEPARTMENT.

Happy to meet your request.

Discover the added value of our Support Services.